
Controller board for Fuel Analyzer Photometer
Challenge
A Brazilian instrumentation company identified a market opportunity in the fuel quality testing sector but lacked the technical expertise to develop the controller board for their first product. They needed a portable, accurate, and reliable fuel analyzer that could be used at fuel stations across Brazil to ensure compliance with national fuel quality regulations. The key requirements were:
- Portable design for field operations
- Precise measurement of fuel composition ratios
- User-friendly interface for technicians
- Compliance with Brazilian fuel quality standards (ANP regulations)
- Reliable operation in various environmental conditions
Solution
I designed and developed a complete controller board for a Fuel Analyzer Photometer, creating a sophisticated yet user-friendly testing instrument. Key Features Implemented:
- Graphical LCD display and keyboard interface for intuitive operation
- Stable light source and precision optical sensor for accurate measurement
- Integrated power supply with battery backup for portable field operation
- Robust embedded firmware for reliable measurement processing and data management
Technical Implementation:
The system works by inserting a fuel sample between the light source and optical sensor. The controller board processes the optical data to measure water/ethanol or ethanol/gasoline proportions, comparing results against regulatory standards to verify compliance. The embedded software provides real-time analysis and clear pass/fail indicators for field technicians. Technologies Used
- Embedded C programming
- Optical sensor integration
- A/D converter and analog signal processing
- Battery management systems
- LCD display interfaces
Results
This innovative solution delivered significant business impact:
- Market Entry Success: Enabled our client to successfully enter the fuel quality testing market with their first product of this type
- Regulatory Compliance: Met all Brazilian National Petroleum Agency (ANP) requirements for fuel quality testing
- Operational Efficiency: Provided fuel stations with on-site testing capabilities, reducing wait times and improving compliance monitoring
- Business Growth: Established our client as a credible player in the Brazilian fuel testing equipment market
“We had an excellent experience with the work of Eng. Marcus Oliveira. He developed circuits, electronic boards, and embedded software for our company with a high level of technical competence.
The services were delivered with quality, within deadlines, and in full alignment with our expectations. The final product demonstrated precise and reliable performance from the very first tests.
We recommend his work with complete confidence, both for his professionalism and the technical capability demonstrated throughout various interactions on multiple projects.”
Valter Matos, Director
(Translated from Portuguese)
Tech Chrom
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